About

About Optisys Optisys is a full-service RF design and manufacturing firm, leveraging the power of additive manufacturing to create advanced, high-performance RF components for all applications. Our innovative approach allows us to produce critical RF systems with unparalleled precision, weight reduction, and rapid turnaround—delivering the cutting-edge technology that defense and government demand. Optisys can manufacture in various metals and composites and our vertically integrated framework allows the ability to design, build, assemble, test and deliver complex RF assemblies for all domains (Land, Surface, Air, Space). Optisys is based in the United States and is ITAR Registered​, ISO9001/AS9100​ certified, and NIST 800-171​ certified. Optisys’ staff includes mechanical, RF, Mechanical and Systems engineers with experience in designing completed antenna systems and components to meet challenging RF requirements in Signals Intelligence (SIGINT), Electronic Attack (EA) and other high demand use case scenarios. Optisys has extensive experience designing to mechanical and environmental requirements such as high vibration and shock loading, extremes of temperature and humidity, and severe weight limitations. In all cases, Optisys engineers have experience looking to the system level to minimize design complexity and BOM count – reducing size, weight, lead time, and cost while increasing reliability and system performance. Optisys’ engineering and manufacturing team offers the following in-house capabilities: - RF Design using Ansys HFSS - Mechanical Engineering using SolidWorks and/or NX and Ansys FEA tools - Additive Design via our design teams comprised of mechanical and additive engineers - Additive Manufacturing – supporting hundreds of deliverables every month - Post Processing including depowder (dry and wet), 5-axis CNC machining, heat treatment, chromate conversion, etc. - Metal Fabrication - RF Testing with RF engineers operating several in-house RF ranges - CMM inspection using both touch and optical formats Optisys is the industry leader in metal 3D printed antenna and RF components. These products greatly reduce size, weight, lead times and part count by creating structures that cannot be manufactured. Optisys is the first to market with product offering printed in aluminum and other metals to withstand Mil-Spec standards.