Company Category: Thickness Sensors/Gauges for Extrusion

Zumbach Electronics Corp.

Zumbach Electronics Corp. is a leading manufacturer of in-line measuring, monitoring, control, and data acquisition systems for diameter (laser micrometers), wall thickness and concentricity (ultrasonic), and the detection of lumps/neck-downs (optical flaw detectors). The company’s instruments enable product innovation by manufacturers who require tight tolerances and the ability to maintain traceability in their extrusion processes. | ZUMBACH is a world-leading manufacturer of on-line measuring systems for optimizing the product quality and production costs. Our customers include leading companies from the wire and cable industry, rubber and plastic industry, and the steel industry. | ZUMBACH is a world-leading manufacturer of on-line measuring systems for optimizing the product quality and production costs. Our customers include leading companies from the wire and cable industry, rubber and plastic industry, and the steel industry. The ZUMBACH Group is a traditional Swiss family enterprise with headquarters in Orpund near Biel/Bienne. The company is managed by Rainer Zumbach, the son of the company founder. More than 200 employees work for the ZUMBACH Group at 11 locations in Europe, USA and Asia. All ZUMBACH companies offer expert sales teams well-versed in our technology, technical customer service and a spare parts service. Production facilities and R&D centres are located in Switzerland, Spain and the USA. Additionally, ZUMBACH is represented in more than 40 countries. The ZUMBACH Group has a comprehensive range of premium, state-of-the-art measuring and monitoring systems. Additionally, we offer high-quality solutions with different technologies such as laser/optics, ultrasound, X-ray and high-voltage technology, as well as hardware and software. We are ISO 9001:2015 certified and hold numerous national and international patents and trade marks for our products. The ZUMBACH team has committed itself to providing precise, reliable and comprehensive solutions that offer superior measurement, process control and collection of production and quality data on an industrial scale. Our goal is the total satisfaction of our customers. To achieve this, we supply high-quality products and excellent customer service. We closely cooperate with our customers to optimize their manufacturing processes, so that they can reap the maximum benefits from their investment in ZUMBACH products

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TSM CONTROL SYSTEMS

TSM is a global material management specialist providing plastic processors with full turnkey project solutions. From the railcar to machine feed-throat, TSM’s product line includes silos, railcar unloading equipment, material handling equipment, auxiliary equipment, blending systems and IOT 4.0. Showcasing TSM’s Opti-Mix blender which accurately dispenses even the lowest percentage ingredients; and most importantly, mixes the materials to a consistent homogeneity using a patented mixing auger. | TSM is a global material management specialist providing plastic processors with full turnkey project solutions. From the railcar to machine feed-throat, TSM’s product line includes silos, railcar unloading equipment, material handling equipment, auxiliary equipment, and blending systems. TSM’s Opti-Mix blender accurately dispenses even the lowest percentage ingredients; and most importantly, mixes the materials to a consistent homogeneity using a patented mixing auger. All TSM blenders can be connected to their INSIGHT™ Industry 4.0 system which provides plant-wide real time materials management and traceability. | TSM is a global material management specialist providing plastic processors with full turnkey project solutions. From the railcar to machine feed-throat, TSM’s product line includes silos, railcar unloading equipment, material handling equipment, auxiliary equipment, and blending systems. Showcasing TSM’s Opti-Mix blender which accurately dispenses even the lowest percentage ingredients; and most importantly, mixes the materials to a consistent homogeneity using a patented mixing auger. All TSM blenders can be connected to our INSIGHT™ Industry 4.0 system which provides plant-wide real time materials management and traceability.

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Sysmetric, Ltd.

Sysmetric designs and develops raw material handling systems, conveying systems, gravimetric dosing units, pellet inspection & sorting systems, extruder line control systems, and management & data acquisition software for all types of plastics factories.

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Sikora International Corp.

For over fifty years, SIKORA has set international standards with exceptional measuring, control, and testing devices for the wire, cable, hose, tube, pipe, sheet, and plastics industries. Certified according to ISO 9001:2015, we’ve been committed to developing groundbreaking measuring technology and providing innovative product solutions that are not only reliable, but safe.

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SHUBHAM EXTRUSION MACHINES PRIVATE LIMITED

Shubham Extrusion, we specialize in providing Plastic Processing Co Extrusion Blown Film Line Solution,Our team of experts are dedicated to delivering exceptional quality and value to meet your specific needs. 27 Years Of SHUBHAM. 3,600 Machines In 67 Countries Worldwide •World Class Components •Stable in Operation. •Maximum in Performance. •Minimum in Consumption No matter where you are. Our technicians and engineers are just a call away–ready to support you

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Scantech Americas, Inc.

For energy market, we provide on-line measurement & control solutions for: Anode and Cathode Electrodes o Anode and cathode coat weight o Electrode thickness Battery Separator Films • Film thickness • CCS – Ceramic Coating loading measurement Fuel Cell & Electrolyser (CCM) • Catalyst (Pt, Ir, etc.) direct coat weight (loading) • GDL • MPL • Membrane (ePTFE, etc) • Towpreg (carbon composites for hydrogen storage solutions) Visual Inspection Systems o Defect inspection o Metrology and registration of battery coating patches and stripes Traceability • Quality Control & Traceability | Founded in 1992, SCANTECH was first to introduce low-energy X-ray transmission technology for the measurement of lightweight materials. Today, over 1,000 scanners are installed annually around the world for many types of production lines, including all types of extruded films, non-woven fibers, lamination and coatings processes, and metals. | For energy market, we provide on-line measurement & control solutions for:Anode and Cathode ElectrodesAnode and cathode coat weightElectrode thicknessBattery Separator FilmsFilm thicknessCCS – Ceramic Coating loading measurementFuel Cell & Electrolyser (CCM)Catalyst (Pt, Ir, etc.) direct coat weight (loading)GDLMPLMembrane (ePTFE, etc)Towpreg (carbon composites for hydrogen storage solutions) Visual Inspection Systems Defect inspectionMetrology and registration of battery coating patches and stripes TraceabilityQuality Control & Traceability

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SBI Mechatronik GmbH

SBI Mechatronik has been dedicated to the development, manufacturing, and international marketing of high-quality measurement and control systems for the plastic extrusion industry and other high-tech applications for over 20 years. Different measurement technologies and extensive software packages are available for real-time monitoring, measurement, and evaluation of thickness uniformity and die configuration. This ensures optimal production conditions and high-cost efficiency.

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MoistTech Corp

MoistTech manufactures the diamond standard in moisture sensors, providing continuous, reliable readings with zero maintenance, one-time calibration, and a non-drift optical design. These sensors allow operational line adjustments directly on the production line based on real-time measurements. MoistTech’s near-infrared technology enables precise & continuous moisture analysis across a wide range of products & raw materials. This instant and continuous measurement capability not only enhances product quality but also boosts productivity and energy efficiency, ultimately leading to reduced operational costs. One of the key advantages of the IR3000 series is its unparalleled accuracy and reliability. These sensors deliver true, repeatable results year after year with minimal maintenance. Moisture, oil, protein, and fat detection provide improved quality, reduced production costs, and increased plant efficiency with immediate line adjustment abilities. While the sensors monitor these attributes, they are equipped with the ability to ignore variations in the product like particle size, material height, and color. MoistTech also offer customers full control over the sensor, meaning the end user can make changes or add calibrations without their assistance. The technology can connect to a PLC and create a closed-loop process or use an external display to easily see the sensors readings in real time. For more information: www.moisttech.com or info@moisttech.com | MoistTech fabrica el estndar de diamante en sensores, servicio y soporte de medicin de humedad. Proporciona lecturas continuas y confiables sin mantenimiento, calibracin nica y un diseo ptico sin deriva que permite al personal operativo realizar ajustes de lnea con confianza basndose en mediciones en tiempo real. | La tecnología de infrarrojo cercano de MoistTech permite realizar análisis precisos y continuos de la humedad y el recubrimiento en una amplia gama de productos y materias primas. Esta capacidad de medición instantánea y continua no solo mejora la calidad del producto, sino que también aumenta la productividad y la eficiencia energética, lo que en última instancia conduce a una reducción de los costos operativos. Una de las principales ventajas de la serie IR3000 es su precisión y fiabilidad sin igual. Estos sensores ofrecen resultados reales y repetibles año tras año con un mantenimiento mínimo. | MoistTech’s near-infrared technology enables precise, continuous moisture and oil analysis across a wide range of products and raw materials. This instant and continuous measurement capability not only enhances product quality but also boosts productivity and energy efficiency, ultimately leading to reduced operational costs. One of the key advantages of the IR3000 series is its unparalleled accuracy and reliability. These sensors deliver true, repeatable results year after year with minimal maintenance. | MoistTech Corp manufactures a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Non-contact and insensitive to material variations such as particle size, material height & color, the moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration. Reduce downtime, start-up time, waste and energy costs by monitoring the powder and bulk moisture levels at every stage of the process. When one measurement is out of tolerance, a quick automatic or manual adjustment can be made to keep things moving correctly before costly time is lost, and waste is produced. Monitoring and controlling the moisture level in powder and bulk is critical for creating quality products from dry beverage products to laundry soap powder and MoistTech Corp. provides the best solutions. | MoistTech Corp., a Sarasota FL based company, has quickly become the leader in Moisture Measurement and Control manufacturing a range of on-line sensors & at-line instruments for moisture measurement and real-time moisture process control. Utilizing Near-Infrared state-of-the-art technology to develop world class sensors and outstanding customer satisfaction, MoistTech Corp. exceeds expectations, increasing profits and productivity. Insensitive to material variations such as particle size, material height & color, MoistTech moisture sensors provide continuous, reliable readings with zero maintenance and a one-time calibration with a non-drift optical design allowing operational personnel to confidently make immediate process adjustments based on real-time measurements. MoistTech has installations in almost every type of application including harsh applications and environments where other gauges could easily break down. In waste-to-energy facilities, controlling the ash residue is a critical concern of plant operators. After combustion, the ash residue that is left, is sprayed with water to reduce dust and odors which is then transported to landfills/moonfuls. However, too much or too little moisture can create several problems for waste-to-energy plants. By integrating MoistTech’s IR3000 online NIR Moisture Sensor into the process, processors can monitor and control 100% of the ash. Typical accuracy is about ±0.2% for ash moisture applications with a moisture range of 0-30% moisture. The sensor should be installed several inches above the conveyor belt. Once installed operators can continuously monitor the process and control the moisture content either manually or automatically For more information or to directly discuss your specific application, contact us at 941-727-1800 or info@moisttech.com | MoistTech manufactures near-infrared sensors that measure both moisture and thickness. Fluctuating moisture levels can cause significant changes to the quality of various types of manufactured products. These inconsistencies mean the final product will have varying quality levels depending where in production they were created. Near-infrared technology is the best solution to accurately measure the moisture levels of multiple applications, offering a solution that meets all quality control factors. Accurately detecting moisture levels frequently throughout the process allows for line adjustments as needed that improve the overall functionality and efficiency of the facility. MoistTech Corp. manufactures the diamond standard in moisture measurement sensors, service, and support. With over 40 years of experience, our equipment stands above the competition providing continuous, reliable readings with zero maintenance, a one-time calibration with a non-drift optical design that allows operational personnel to confidently make line adjustments based on real-time measurements. Connected directly to a PLC if desired, a moisture control system creates a closed loop process within your facility. | MoistTech Corp. manufactures the diamond standard in moisture measurement sensors, service, and support. With over 40 years of experience, our equipment stands above the competition providing continuous, reliable readings with zero maintenance, a one-time calibration with a non-drift optical design that allows operational personnel to confidently make line adjustments based on real-time measurements. Connected directly to a PLC if desired, a moisture control system creates a closed loop process within your facility. Near-infrared technology incorporated throughout the production process can greatly improve quality. Moisture control systems automate and accelerate many mundane inspection-based quality tasks, from examining incoming raw materials to final product quality and shipping weight to ensure products are perfectly manufactured, no matter what their final use.Imagine the throughput increases you’ll see when a MoistTech moisture system is inspecting and providing over 300 readings per second on the production line; providing automated feedback to the PLC, allowing line personnel to make adjustments in numerous parts of the process to improve quality and consistency. Additionally, when a moisture measurement system is tied into your process controller, out of spec products can easily be detected and immediately dealt with to ensure additional product is not affected. When issues are identified early, corrections can be made long before an imperfect or contaminated product reaches consumers. | MoistTech manufactures the diamond standard in moisture sensors, providing continuous, reliable readings with zero maintenance, one-time calibration, and a non-drift optical design. These sensors allow operational line adjustments directly on the production line based on real-time measurements.MoistTech’s near-infrared technology enables precise & continuous moisture analysis across a wide range of products & raw materials. This instant and continuous measurement capability not only enhances product quality but also boosts productivity and energy efficiency, ultimately leading to reduced operational costs. One of the key advantages of the IR3000 series is its unparalleled accuracy and reliability. These sensors deliver true, repeatable results year after year with minimal maintenance.Aside from moisture, MoistTech’s sensors can also monitor other elements that absorb NIR light. While the equipment primarily measures moisture, it also monitors coating weight, glue thickness, and temperature. Each sensor can measure two constituents at once and can store up to 50 product variations or codes, making it a breeze to notify the sensors of a change in the product on the production line.NIR (near-infrared) technology – highest accuracyImmediate process line adjustmentsProper dryer controlReduced waste/wasted productLow to zero maintenanceProcess optimizationLow cost and high accuracyImproved product quality – 100% monitoringReduced energy usagePlant production & efficiency monitoringOne-time calibration & zero driftInsensitive to material variationsAll sensors equipped with windows software | MoistTech’s near-infrared (NIR) technology enables precise, continuous moisture and coating analysis across a wide range of products and raw materials. This instant and continuous measurement capability not only enhances product quality but also boosts productivity and energy efficiency, ultimately leading to reduced operational costs. One of the key advantages of the IR3000 series is its unparalleled accuracy and reliability. These sensors deliver true, repeatable results year after year with minimal maintenance.MoistTech Corp. manufactures the diamond standard in moisture measurement sensors, service, and support. With over 40 years of experience, our equipment stands above the competition, providing continuous, reliable readings with zero maintenance, a one-time calibration with a non-drift optical design that allows operational personnel to confidently make line adjustments based on real-time measurements. Connected directly to a PLC if desired, a moisture control system creates a closed-loop process within your facility. Fluctuating moisture levels can cause significant changes to the quality of various types of manufactured products. These inconsistencies mean the final product will have varying quality levels depending on where in production they were created. Near-infrared technology is the best solution to accurately measure the moisture levels of multiple applications, offering a solution that meets all quality control factors. Accurately detecting moisture levels frequently throughout the process allows for line adjustments as needed that improve the overall functionality and efficiency of the facility.

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