Company Category: Plant engineering / turn-key systems

Zeppelin Systems USA

Zeppelin Systems USA is recognized worldwide as the leading manufacturer of bulk material handling equipment. We specialize in polymer production, tire and rubber compounding, mixing, and recycling systems. With over 60 years of expertise, we provide comprehensive turnkey solutions ensuring consistent, high-quality production for every batch. Our Proven Systems Include: – Pneumatic Conveying Systems for sensitive polymer materials – Silo Systems for optimal storage and blending – Weighing and Batching Systems for precise solids and liquids handling – Mixer Feed Systems with accurate feeding capabilities – Small Chemical Preparation Systems for specialty additives We excel in handling challenging materials including carbon black, silica, and various polymer grades with patented conveying technologies. Our capabilities span degassing for monomer-containing polymers, bagging units, and complete logistics facilities. Key services include Front-End Loading (FEL) engineering phases, 3D plant modeling, process optimization, and sustainable recycling solutions. Our Zeppelin Value Engineering approach delivers faster project timelines, reduced costs, and enhanced operational efficiency for polymer manufacturers worldwide. | A global technology leader in bulk ingredient and material handling systems, Zeppelin Systems designs and builds complete process lines for the baking industry. From storage and conveying to mixing and automation, we deliver custom solutions that optimize production, ensure quality, and increase efficiency. | As a global leader in plant engineering for handling high-quality bulk materials, we serve the industries of plastics, rubber and tires, chemicals, and food. Zeppelin Systems delivers all plant engineering services from a single source — from basic engineering through the production of in-house components and control technology to final assembly and comprehensive after-sales service. Because we manage every project phase in-house, all contact persons come from a single organization. This minimizes interfaces and ensures a smooth project workflow. | At NPE, leading mixing brands HENSCHEL-Mixers® and MTI Mixers unite as part of the Zeppelin family! As specialists in complete plant design, we can create the ideal system to make your vision a reality. With expertise across plastics manufacturing, from processing to cleaning, our solutions are tailored to your recipes and concepts. Our broad component range handles materials with precision to transform them efficiently. Powerful separators remove contaminants. Advanced filters thoroughly clean air. Rotary feeders’ dose with chopping and pressure. Our engineered solutions integrate components like these for comprehensive systems. For decades, we have been setting global standards with HENSCHEL-Mixers® and MTI Mixers from Zeppelin Systems Germany. We master a wide range of mixing tasks – dry-blending, heating, cooling, coating, dispersing, homogenization, etc. Our solutions suit PVC, Battery Mass, Masterbatch, Compounding, Powder Coatings, Chemicals and more. As a process-critical component, these mixers form the core of our tailored mixing plants, enhancing efficiency and consistency. As a silo leader, we engineer reliable flow for all materials with customized aluminum or stainless options from 50 to 2,500 cubic meters. Patented designs prevent rat-holing. Bolt-Tec and Panel-Tec optimize transport and assembly. Our storage solutions integrate seamlessly. Tailored pneumatic conveying gently transports powders, pellets, & granules. Lean-Tec, Dense-Tec, and Twin-Tec solutions maximize flexibility. Unique features further protect your product. Our reliable systems enable low-maintenance transport up to a kilometer. Partner with our globally connected, flexible specialists. We deliver the plastics engineering solutions you need, integrating components and systems for comprehensive results. | Zeppelin Systems USA is a leading provider of materials handling solutions and plant engineering for the plastics, chemical, rubber, and recycling industries, with a strong focus on compounding, PVC, and engineering plastics applications. As part of the globally active Zeppelin Group, we design and supply systems for storage, conveying, blending, dosing, and processing of bulk materials. Our core technologies include Henschel and MTI mixers, high-performance silo systems, and advanced silo blending solutions, enabling consistent product quality and efficient production. We deliver everything from individual components to fully integrated turnkey plants, tailored to each customer’s process requirements. With a strong presence in North America, Zeppelin Systems USA combines global engineering expertise with local execution, service, and support to provide reliable and customized solutions. | Zeppelin Systems: Advanced Plant Engineering SolutionsZeppelin Systems is a global leader in plant engineering, specializing in the handling of high-quality bulk materials. We serve diverse industries including plastics, rubber, chemicals, and food production across the United States and worldwide.Our comprehensive services encompass:EngineeringIn-house component productionControl technology developmentFinal installationAfter-sales supportAs a single-source provider, Zeppelin Systems streamlines the entire project lifecycle, from concept to completion. Our integrated approach minimizes interfaces, ensuring efficient project management and seamless execution.With a focus on innovation and quality, we design custom solutions that optimize production processes, enhance operational efficiency, and drive technological advancement in bulk material handling.At PACK EXPO International 2024, we invite attendees to explore how our expertise in plant engineering can revolutionize their manufacturing operations and support their business growth. | Zeppelin is a world leader in its markets with turn-key plants for the handling of high-quality bulk materials. Many years of experience and a list of references that includes all the major and well-known companies within the plastics industry as well as a variety of patented processes illustrate the success of our technologies. Plastics producers and freight forwarding companies rely on our specialty of being able to supply everything from a single source. | Zeppelin Systems: Flexibly scalable mixing & plant engineering solutions for modern battery mass production. Safe handling of hazardous materials. | As a global leader in plant engineering for handling high-quality bulk materials, we serve the industries of plastics, rubber and tires, chemicals, and food. Zeppelin Systems delivers all plant engineering services from a single source — from basic engineering through the production of in-house components and control technology to final assembly and comprehensive after-sales service. Because we manage every project phase in-house, all contact persons come from a single organization. This minimizes interfaces and ensures a smooth project workflow.

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Uway Extrusion LLC

Uway Extrusion specializes in turn-key extrusion systems for film, sheet, and board and recently has successfully engineered and installed several compounding-to-finished sheet extrusion systems. Uway Extrusion also builds twin-screw extruders, single-screw extruders, foam extrusion lines, hollow board extrusion lines, calendaring roll stacks, cooling systems, auxiliaries, and much more. While other suppliers are focused on designing machinery for the masses, our focus is on YOU. | With factory operations based in Warren, Ohio (USA), Uway Extrusion engineers and builds custom extrusion systems with outputs of up to 14,000 lbs/hr. Uway Extrusion is dedicated to making advancements in the plastic extrusion machinery industry. Whether it be engineering and building systems to fit in-line with thermoforming machinery or integrating compounding directly into the extrusion process, Uway Extrusion has the solutions for you. Uway builds extrusion systems using simple designs and focusing only on the top component suppliers in order to provide our customers with dependable machinery that produces consistent, high quality and high volume output. Uway specializes in customized systems from the lab scal up to 7 tons per hour. Having installations in the Americas, Europe, the Middle East, Asia and Africa, Uway has a global view of our customers and therefore we use components that are of international standards. This means when maintenance does occur your staff will not have to spend time retrofitting parts. Downtime during maintenance will be reduced, maintenance expenses will be lower, and more time can be spent producing sellable product. In 2014 Uway manufactured 64 sheet lines and approximately 130 twin-screw extruders. Much of Uway Extrusion’s success can be attributed to sole owner Dustin Kremer’s background. “Being third generation and having experience operating, maintaining and building the [extruders],” Kremer said, “I have a unique perspective on how to create the machinery to meet the customers’ needs. I focus on keeping the machinery simple and reliable, while making the extruders generic enough that parts can be locally sourced to prevent production delays.”

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US Extruders

US Extruders develops a new generation of highly engineered, custom single-screw extruder solutions. They are a motivated and capable supplier committed to providing the highest level of machinery and support to achieve the best possible end product. “We understand our customers’ needs and have created a plain language guarantee that we build the machine you want, on-time, with the performance you expect and backed by our full support. We believe if we do the right thing for our customers, success will follow.” – Bill Kramer, President | US Extruders develops a new generation of highly engineered, custom single-screw extruder solutions. We are a motivated and capable supplier committed to providing the highest level of machinery and support to achieve the best possible end product. “We understand our customer’s needs and have created a plain language guarantee that we build the machine you want, on-time, with the performance you expect and backed by our full support. We believe if we do the right thing for our customers, success will follow.” – Bill Kramer CORE VALUES Honesty and integrity Strong work ethic Exceeding your expectations Treating others with respect and fairness Commitment to excellence | US Extruders is supplier of single-screw extruders and extrusion systems for plastics, rubber, and silicone. Tenacity and innovation are in our DNA. We partner with our customers to create innovative solutions that address their unique challenges. We pride ourselves on our commitment to transparency and reliability. Our approach to equipment lead times exemplifies this dedication. By maintaining strong relationships with vendors and proactively stocking essential components, we ensure that our custom extruders are delivered in the shortest possible time. This guarantees that our clients receive top-quality equipment without unexpected delays. Our success is intrinsically linked to the success of our customers. We are dedicated to building strong partnerships and leveraging our creativity and innovation to drive mutual success. At US Extruders, we don’t just meet industry standards – we set them, forging ahead with tenacity and a relentless pursuit of excellence. “We understand our customer’s needs and have created a plain language guarantee that we build the machine you want, on-time, with the performance you expect and backed by our full support. We believe if we do the right thing for our customers, success will follow.” – Bill Kramer CORE VALUES Honesty and integrity Strong work ethic Exceeding your expectations Treating others with respect and fairness Commitment to excellence

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TECHNOGENIA LASERCARB OKLAHOMA INC

Technogenia, the global leader in hardfacing technology, is the innovator of the LaserCarb® coatings process. Founded in 1979, Technogenia developed Spherotene®, a spherical cast tungsten carbide specifically engineered for high abrasion resistance. WHY LaserCarb® Numerous industries use tools that require high resistance to abrasion and erosion. The LaserCarb® is a hard surfacing process that adds an anti-abrasion material to the wear parts. The LaserCarb® process resolves numerous problems caused by welding. PRINCIPLE The process consists of using the energy of a Laser beam to melt the deposition powder (Ni-Cr or other material) on the part. A weld occurs between the deposit and the base metal. BENEFITS The hardness and toughness of Spherotene® (cast tungsten carbide spheres produced by Technogenia) united with the unique properties of a high energy laser produces a weld deposit. The cast spheres exhibit hardness of 3000 + 500 HV, they pack close together to produce a dense deposit. The spherical shape also increases toughness in the carbide grain and the overall deposit. Use of powders based on cast spherical Tungsten Carbide Spherotene® • High hardness: 3000 HV ‡ 500 • Spherotene® is not affected by LaserCarb® • Low heat affected zone (0.030″) • Almost total absence of porosity • Large range of thickness deposit • Metallurgical bond | Technogenia, the innovators of laser cladding process technology Lasercarb®, are strategically applying Technolase® powders with Spherotene®, a spherical cast tungsten carbide, to the OD and ID of critical components to extend wear life against abrasion, corrosion and erosion. Technogenia’s Torch Applied Welding products, Technosphere and Technodur rope and Technopowders, are the leading wear protection products available for abrasion, erosion, impact and corrosion. Applications include drill bits, wear pads, stabilizers, conveyor screws, mixing blades, construction equipment parts and any non-martensitic steels and weldable stainless steels.

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SYNCROPLANTECH NORTH AMERICA INC.

The SYNCRO GROUP presents the new generation of auxiliary equipment and machines designed to improve the productivity of your process. SYNCRO; for design and manufacturing of auxiliary components as complete gravimetric dosing system, with flat-die technology and precision optical inspection systems for defects detection with AceLabs company. EUR.EX.MA; for lab and pilot lines. PLANTECH-CST; Turnkey solution plants for storage, handling, feeding, mixing and dosing of liquid, powder, flakes, pellets in petrochemical, food, Petfood and pharmaceuticals. PLASMAC; Compact recycling unit out line and in-line. SB-DRY; Dryers and Crystallizer for all hygroscopic Materials. CACCIAMIX; container mixer, laboratory mixer, powder mixer, plastic mixer, food mixer, cone mixer, static mixer, granule mixer. With “Zero Waste MYssion”, the Group’s objective, we want to realize the following message: minimize the consumption of energy and raw materials by creating an unparalleled synergy so as to label its products “Planet Approved”. In the United States Syncro Group has two business units, Antioch, IL and Dalton, GA, with warehouse, spare parts and technical assistance that can support your every need and request.

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Romev Inc

We specialize in providing end-to-end solutions for system design, integration, installation, commissioning, and turnkey project management. Our team ensures seamless execution from the initial concept phase to the final delivery | Romev Inc. specializes in engineering, system design, and integration. We are the North American distributor for Lingood, supplying powder and liquid feeders, vacuum and pressure transfer systems, and material handling equipment. The company is supported by highly experienced engineering and technical teams with extensive expertise in bulk solids handling, processing applications, and project management. Romev Inc. has successfully delivered projects across a wide range of industries, including plastics, chemicals, food, pharmaceuticals, and petrochemicals. We are committed to providing technologically advanced and cost-effective solutions tailored to each client’s specific requirements. To support this commitment, Romev Inc. has access to state-of-the-art testing laboratories that help ensure optimal system design and performance. We prioritize understanding customer needs and delivering the most suitable equipment and system designs for each application. The company focuses on selecting the right equipment and implementing the most effective engineering approach to achieve reliable and efficient results.

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Romev Inc./Lingood/Melfi Technologies/PES-USA

Romev Inc. specializes in engineering, system design, and integration. We are the North American distributor for Lingood, supplying powder and liquid feeders, vacuum and pressure transfer systems, and material handling equipment. The company is supported by highly experienced engineering and technical teams with extensive expertise in bulk solids handling, processing applications, and project management. Romev Inc. has successfully delivered projects across a wide range of industries, including plastics, chemicals, food, pharmaceuticals, and petrochemicals. We are committed to providing technologically advanced and cost-effective solutions tailored to each client’s specific requirements. To support this commitment, Romev Inc. has access to state-of-the-art testing laboratories that help ensure optimal system design and performance. We prioritize understanding customer needs and delivering the most suitable equipment and system designs for each application. The company focuses on selecting the right equipment and implementing the most effective engineering approach to achieve reliable and efficient results. Melfi Technologies Inc. is a proud Rockwell Automation Partner with over 30 years of experience in process automation, serving customers worldwide. The company specializes in advanced control systems for precise material handling of powders and liquids, utilizing PAC/PLC-based platforms built exclusively with off-the-shelf Rockwell Automation components. Melfi’s expertise includes applications involving extruders, pelletizers, mixers, feeders, transfer and refill systems, as well as recipe management and production reporting. Melfi systems are recognized for their robustness, reliability, and seamless integration with existing PLC or DCS supervisory architectures. Our flagship product, Melfi Feed©, is a next generation automated feeder controller for weigh belt, loss-in-weight, and flowmeter systems. Built on the Rockwell Automation platform, it serves as a direct replacement for all major loss-in-weight feeder manufacturers. In addition, Melfi Feed© and Melfi Extrude© integrate process equipment into a unified Rockwell Logix PAC/PLC platform, simplifying maintenance while ensuring high operational reliability. Melfi has also developed advanced extruder and continuous mixer modules that control the entire process—from material delivery to finished product—using synchronized communication between feeder systems. Melfi Technologies serves a broad range of industries, including food, plastics, chemicals, life sciences, pharmaceuticals, and mining—anywhere bulk powders or liquid materials are processed. Together with its partners, the company delivers complete turnkey automation solutions for material handling and processing applications. Process Engineering Systems, Inc. is a systems integrator specializing in turnkey solutions—from concept through completion—including engineering, mechanical design, equipment layout, P&ID development, isometric design, structural design, 3D modeling, project management, equipment procurement, controls integration, installation, and system start-up. The company has extensive expertise in both dry and liquid material handling and processing systems, including pneumatic conveying, storage, loading and unloading, volumetric feeding, mixing (continuous and batch), blending, extrusion, packaging, dust collection, milling/size reduction, and explosion protection, as well as other key functions within the manufacturing process. Process Engineering Systems combines system and process design with advanced control system automation from Melfi Technologies to deliver a complete single-source solution. Together, we offer a full team of mechanical, structural, process, and electrical engineers, supported by a strong network of technical resources to successfully execute complex projects.

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Reel Power

Reel Power is the world leader in providing equipment, process and engineering solutions for winding, spooling, and coiling of flexible products. We deliver innovative, lowest total life-cost, flexible material handling solutions that increase customers profitability, and lower risks. We design and build both standard and custom reeling & coiling equipment and processing solutions all with a one year warranty. We also offer complete field service & consulting. ISO 9001:2015 World Class Lean Manufacturing – Made in the USA

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Recycling Equipment Inc

Recycling Equipment Inc. is a leading provider of cutting-edge recycling solutions and equipment. With a strong commitment to sustainability and environmental stewardship, we specialize in designing, manufacturing, and distributing a wide range of recycling equipment for various industries and applications. Whether it’s plastic, paper, wood, metal or other recyclable materials, REI delivers innovative machinery to efficiently process and prepare them for reuse or further recycling. Our product line includes beverage destruction systems, roll shears, shredders, balers, air systems, conveyors, tippers and much more that streamline the recycling process. With physical locations in NC, TX and PA plus remote workers – REI is positioned to handle your recycling needs nationwide! REI takes pride in our commitment to customer satisfaction and offers comprehensive support services, including installation, maintenance, and training. Our experienced team of experts collaborates closely with clients to understand their specific recycling needs and provides tailored solutions that maximize productivity, minimize waste, and contribute to a greener future. By partnering with REI, businesses and organizations can optimize their recycling operations, improve resource efficiency, and reduce their environmental impact. With their reliable and cutting-edge equipment, we are paving the way for a circular economy where materials are reused and recycled, fostering a more sustainable and eco-friendlier world. | REI manufactures, sells, installs and services balers, shredders, roll shears, conveyors, wire processing equipment, electronic scrap equipment, tippers and sort systems throughout the North America, South America, Europe and Africa. REI strives to produce equipment that creates a measurable difference in economics, social/environmental impacts and energy consumption while continuing to offer superior performance, durability and safety. | Since 1994, REI has been an industry leader providing customers with cutting edge technology to meet their waste and recycling challenges by helping them turn their commercial waste into revenue. REI products are manufactured with continuous awareness of economic, social and environmental impact. To compliment the equipment acquisition process for customers, REI offers installation, equipment service and financing. Having sold and installed equipment throughout the United States, Canada, South America, Europe and Africa, REI goes to great lengths to produce equipment that drives a measurable difference in safety, economics, the environment and energy consumption while continuing to offer superior performance and durability.

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Process Engineering Systems USA

Process Engineering Systems, Inc. is a systems integrator specializing in turnkey solutions—from concept through completion—including engineering, mechanical design, equipment layout, P&ID development, isometric design, structural design, 3D modeling, project management, equipment procurement, controls integration, installation, and system start-up. The company has extensive expertise in both dry and liquid material handling and processing systems, including pneumatic conveying, storage, loading and unloading, volumetric feeding, mixing (continuous and batch), blending, extrusion, packaging, dust collection, milling/size reduction, and explosion protection, as well as other key functions within the manufacturing process. Process Engineering Systems combines system and process design with advanced control system automation from Melfi Technologies to deliver a complete single-source solution. Together, we offer a full team of mechanical, structural, process, and electrical engineers, supported by a strong network of technical resources to successfully execute complex projects.

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