Company Category: Foam Molds

Cavalier Tool & Manufacturing, ranked in the Top 20 largest Toolmakers in North America is known for speed to market and unparalleled quality. Building molds is what we do. Value is what we provide. Cavalier’s rapid and steady growth is fueled by what we refer to as The Cavalier Experience’. “WE PROVIDE SOLUTIONS” by understanding our customers . Customers rely on our ability utilizing the latest technology, combined with many years of experience in design and process knowledge. When presented with new projects it is important to work with our customers to assess part design features well before they become tool design concerns affecting mold functionality and cost. This service is provided by Cavalier’s DFM team. We thoroughly analyze tool conditions that may affect part moldability, part ejection, post process interface, injection mold flow and cooling cycle conditions. We assist in designing maximum process feasibility up front even before an order is placed. The “Cavalier Experience” mitigates potential risk and allows our design and manufacturing teams to launch mold builds smoothly and efficiently. Cavalier boasts three manufacturing facilities in North America that operate 24/7 with additional support from our Cavalier owned offices in India. Our exceptional resources allow us to compress lead times, with very little post mold trail adjustments. Cavaliers’ reputation for pioneering new mold manufacturing technology his resulted in a five-fold growth in the last decade. Our mold builds fit a range of molding machines from 500 ton to 4,000 ton and cover industries that include automotive, heavy truck, recreational, agricultural, commercial products, consumer goods and infrastructure. Join the growing ranks of satisfied molders by partnering with an industry leader – Cavalier Tool. Choosing Cavalier is the right decision for your success. | Cavalier Tool & Manufacturing, ranked among the Top 10 Mold Makers in North America, is known for speed to market and exceptional quality. Building molds is what we do – delivering value is what sets us apart. Our growth is driven by The Cavalier Experience: understanding our customers and creating solutions. By combining advanced technology with deep design and process expertise, we address challenges early, before they impact cost or performance. Our DFM team evaluates moldability, mold flow, cooling, and ejection to maximize feasibility from the start. This reduces risk and ensures efficient, high-quality mold builds. With 24/7 operations across North America and support from India, we compress lead times and minimize adjustments. Serving many industries from consumer goods to recreational vehicles and automotive, we build molds for 300T to 5,000T++ Press Sizes. Choose The Cavalier Experience – Where precision meets performance.