Company Category: Automated Fiber Placement

Mikrosam

Mikrosam – a leading producer of highly advanced equipment and software for processing and manufacturing composites parts. Building engineered-to-order equipment designed to customer specification like AFP/ATL robotic & gantry machines, prepreg production; conversion; 6-axis FW automated production of LPG/CNG/H2 tanks; Factory automation over three decades.

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Mikrosam DOO

Mikrosam – a leading producer of highly advanced equipment and software for processing and manufacturing composite parts. Building engineered-to-order equipment designed to customer specification, like AFP/ATL robotic & gantry machines, prepreg production, conversion; 6-axis FW automated production of LPG/CNG/H2 tanks; Factory automation over three decades.

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Magestic Technologies

Magestic Technologies was founded on the same principles as its founder’s former company, Magestic Systems, and that is to provide the most advanced manufacturing solutions for process and efficiency improvements. Our solutions are built on over 60 years of experience implementing sophisticated solutions utilizing some of the most innovative technologies in Genetics, Machine Learning, IIOT and AI. What began as a vision focused on material and manufacturing process optimization for the aerospace, energy, transportation, and automotive industries has evolved into a world leader in providing best in class digital manufacturing solutions for a variety of applications. With the expertise needed to envision today and tomorrow’s manufacturing solutions, the founders of Magestic Technologies have proven themselves as world-leading software providers to solve some of the most complex manufacturing requirements. For manufacturers, having flexibility as well as reliability in a solution provider is important. Magestic Technologies has emphasized this principle across its entire product line and developed its solutions accordingly.

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IPCO US LLC

IPCO is a world leading supplier of multi-stage process systems for the production of high quality composite materials. The company delivers efficient manufacturing solutions including the ThermoPress range of double belt press systems for impregnation, lamination and consolidation, and the ScatterPro series of precision scattering systems. | IPCO supplies chocolate forming and moulding equip­ment, with systems designed for the production of chips, chunks, drops and blocks, and decorative products such as shavings, rolls, pencils, blossoms and more. They also manufacture steel belts used in applications ranging from conveying to continuous processes, such as cooling/solidification, conditioning, drop-forming and casting for caramel, chocolate, hard melt candy, nougat, nut brittle and more all inside custom single and triple pass cooling tunnels. The company will be exhibiting its Rotoform, high capacity rotary drop depositor, with live chocolate chip forming at capacities up to 3,000kg/hr. Chips of various sizes and shapes can be formed from 300 to 30,000 pieces per kg with fast changeover to different chip formats.

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Icomat Limited

iCOMAT is a UK Composite parts manufacturer originating as a spin-out company from the University of Bristol in England, which provides beyond state-of-the-art light weighting solutions based on the Rapid Tow Shearing (RTS) process. Our patented process enables defect-free steering of composite tapes along curved paths for the first time. By shearing tapes instead of bending, we overcome showstoppers of current technologies. RTS sets new rules changing the way we design and produce composites. The patented Rapid Tow Shearing (RTS) process disrupts the way we design composites leading to lighter, more sustainable and lower cost structures. Powerful optimisation software driving the world’s only industrial machines that can steer wide composite tapes without defects at fast rates. State-of-the-art production facilities to support you from initial product development all the way to full-scale production. Fibre steering allows the efficient placement of tapes following load paths, delivering highly-optimised structures with dramatic weight savings and lower use of raw material. Fundamentally sustainable

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HyperX – Collier Aerospace

Collier Aerospace’s flagship product, HyperX software, performs design, stress analysis, and detail sizing optimization for aircraft and space launch vehicles fabricated with composite or traditional metal materials. On average, HyperX reduces the weight of structures by 20%, an exceptional achievement for aerostructures. HyperX very rapidly explores an open design space providing insightful design study trends. On the analysis and certification side, HyperX replaces the need for spreadsheets and “hand calculations” with automatically generated stress reports for FAA certification. HyperX customers are able to produce results faster and more accurately, giving them an edge over competitors. HyperX software is a companion to your finite element solver for performing rapid closed form and detailed stress analysis for hundreds of analytical failure methods to thousands of FEA load cases. Using these analyses, HyperX performs sizing optimization to determine the lightest weight combination of material systems and panel cross-sectional dimensions (height, stiffener spacing) including layup ply angles and stacking sequences. Contact us for your next project! info@collieraerospace.com

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Fives

The Fives, Composites & Automated Solutions business line provides end-to-end composite manufacturing solutions from lamination to demolding and everything in between. As industry partners, we provide customizable lamination, forming, inspection, and curing solutions. Precision and performance are at the heart of everything we do, ensuring minimal waste and maximum quality. Above all, we specialize in developing highly automated end-to-end solutions that increase productivity across the complete line. This automation specialism has also led us to develop a range of unique and customized automation solutions. Working in fields as diverse as aerospace and biomedical engineering, we are problem solvers on the broadest possible scale. Comprised of renowned legacy names: Cincinnati, Forest-Liné, and Lund we’re responsible for the largest install base of tape layer and fiber placement machines in the world. Offering standard and highly customizable composite equipment and automated solutions according to customers’ needs. Featured Products: CINCINNATI ROBOTIC VIPER Presenting the next generation in automated fiber placement (AFP) machines. Cincinnati Viper Fiber Placement Systems represent the largest install base of fiber placement machines in the world. Get ready for the next-gen edition. – Machine configurations can accommodate many shape and size applications, including concave and convex – Designed for OEM /Tier 1 capabilities and quality standards – Targeted to automate hand layup parts – Dockable head for flexibility – Best-in-class in-process inspection capability – Interfaces w/ACES Composites Programming Package CINCINNATI SUPERCHARGER Presenting the future in automated tape lamination (ATL) machines. Fives is responsible for the largest install base of automated tape laminators in the world. Get ready for the future in the industry. The Cincinnati SuperCharger features: – Choice of vertical travel – X-axis rails in incremental sections for flexibility in part length – Up to 25-degree contours and up to 60 m/min (2,362 ipm) lay-up rate – Nine and ten axis machine – Machine height configured for specific applications – High-speed axis motion for high productivity – Choice of crossrail width FIVES IN-PROCESS INSPECTION (IPI) Presenting the next-generation integrated measurement technology for automated composite layup. An innovative quality monitoring solution, the Fives IPI features: – Custom design to seamlessly integrate into an AFP machine – Inventive Optical Coherence Tomography (OCT) imaging technology creates 3D maps of composites surface – Real-time defect measurement – Real-time tow placement measurement and control – Measures close to compaction roller minimizing optical variation – Robust to a wide assortment of composite | Fives Composites & Automated Solutions – Supercharged Innovation for Next Generation Composites Manufacturing At Fives, our Composites & Automated Solutions business line delivers fully integrated, end to end composite manufacturing systems engineered to accelerate production, elevate quality, and unlock the full potential of advanced materials. Combining the heritage and proven expertise of Cincinnati, Forest Liné, and Lund, we are proud to support the world’s largest installed base of automated tape laying (ATL) and automated fiber placement (AFP) equipment. Across aerospace, defense, industrial, and emerging composite applications, our technologies set new benchmarks in precision, speed, productivity, and reliability. At SAMPE, we are showcasing a powerful lineup of solutions built to optimize every step of the composite production workflow—from lamination to forming, inspection, and curing. This year, we are placing a strong spotlight on our two flagship high performance tape laying systems: the Cincinnati SuperCharger ATL and the Lund SLALOM Hybrid ATL. Cincinnati SuperCharger – High Rate ATL, Reimagined The SuperCharger represents the next evolution in high rate ATL, delivering unprecedented speed, flexibility, and processing intelligence. Engineered for flat tape lamination on complex courses and low contour surfaces, it features on the fly cutting speeds over 1.5 m/s, ultra precise on head scrap management, and industry leading >99.9% CUT/ADD reliability. This system enables higher throughput with fewer interruptions, making it an ideal solution for operations seeking to dramatically boost productivity while maintaining exceptionally consistent layup quality. SuperCharger is built to help manufacturers scale efficiently—whether producing large structural components or accelerating prepreg part development. Lund SLALOM – Ultimate Customization Meets High Speed Precision As the most customizable multi lane tape laying system available, the Lund SLALOM delivers unmatched flexibility for any part, process, or cell design. Its high speed, contour capable multi lane layup technology enables manufacturers to reduce cycle times while enhancing placement accuracy. With automatic material exchange and rapid lane swaps, SLALOM supports continuous production and effortless adaptation across a wide variety of materials, widths, and geometries. Ideal for both high rate and highly variable production environments, SLALOM ensures smooth, efficient, and scalable composite layup. Secondary Solutions – Advanced Automation for Every Stage of Production Alongside our primary technologies, we are also featuring two complementary innovations that extend automation and quality control across the composite manufacturing workflow. Cincinnati Robotic Viper brings the performance and heritage of the world’s largest AFP install base into a flexible robotic format. It provides high reliability CUT/ADD mechanisms, accuracy at high laydown rates, and seamless compatibility with digital engineering environments—making it ideal for parts traditionally laid up by hand. COAST (Composite Optical Automated Surface Tracking) elevates inspection with integrated, real time, non contact quality assurance. Using advanced Optical Coherence Tomography, COAST generates 3D surface maps, measures tow placement during laydown, and minimizes optical variation—ensuring verification without slowing production. Built for Performance. Engineered for Integration. Ready for What’s Next. From customizable lamination cells to complete automated production lines, Fives delivers systems engineered for maximum throughput, minimal waste, and best in class quality.

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Electroimpact Inc

Electroimpact is an integrator of aerospace automation and tooling. It has expertise in AFP, ATL, NDI, and additive manufacturing. Electroimpact is an expert in drilling and fastening aerostructures with carbon fiber, titanium, and aluminum material stacks. It builds custom machines, turnkey automation systems, and manufacturing lines.

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Dieffenbacher GmbH Maschinen -und Anlagenbau

DIEFFENBACHER is a leading manufacturer of press systems and complete production plants for the wood-based panels, composites and recycling industries. We combine technologies, processes and application know-how with extensive client collaboration to create advanced solutions and to help our customers achieve their business goals. The solutions offered by our Composites Business Unit enable improved profitability in the production of lightweight components. From small batches to large production runs – our turnkey composites production plants deliver the flexibility this dynamic market demands.

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Cygnet Texkimp Limited

Cygnet Texkimp is a UK manufacturer supplying state-of-the-art handling and processing machinery to the international high-performance fibre and fabric industries. The company is a leading technology partner to the composites market which it supplies with a range of full-life-cycle, state-of-the-art technologies including prepreg, coating, slitting, filament winding and handling solutions. | Cygnet Texkimp designs and manufactures world-leading fibre-handling and composite processing machinery for global industries. From creels to converting lines, winding systems to automation, we help manufacturers process, convert, and recycle technical fibres with precision and innovation. At the heart of Cygnet Texkimp’s innovation is our 15,000 sq ft Innovation Centre in Cheshire, UK – a collaborative research, testing, and development space for the global composites and advanced materials industry. Here, we work with manufacturers, universities, and research institutes to develop new materials, refine processes, and validate commercial-scale production. Our engineers support customers from Technology Readiness Level (TRL) 5-6 through to industrialisation, helping bring ideas to life faster and more effectively. 50 years of engineering excellence, 30+ export markets, 1 trusted global partner.

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